PCB Failure Analysis

Request More Information

You’ve progressed through the design process, fabricated your PCB and assembled your first article prototype for a project. You flip the switch to power everything on and — POP! Immediately, the circuit card bursts into flames — impossible! You’ve checked every capacitor on the circuit! It’s supposed to be 2-ounce copper and your ground plane thermals are flawless! You scramble for the nearest fire extinguisher as your project goes up in smoke.

There are thousands of reasons that can cause a PCB to fail, from a short in the design or a spark jumping an air gap, a power surge superheating and melting inner circuit layers to a component with too much power drain for an inner layer’s laser-drilled microvias. Some problems can’t be anticipated or are caused by the fabrication process, like solder mask misregistration or overprint, drill misregistration, breakout or shorting, solder paste shorts or stencil defects causing solder failures. Using imaging techniques rooted in a long history of optical inspection and reverse engineering, ScanCAD can precisely identify trouble locations on inner layers of multilayer PCB designs.

By comparing multiple PCBs “side by side”, layer by layer, ScanCAD can also identify issues caused by inconsistencies in the fabrication process by finding differences between two identical products. If no secondary board is available, ScanCAD can generate a partial design from the remaining circuits, resulting in a partial netlist or schematic. Combined with an accurate bill of materials, it is possible to re-engineer circuit routing to reproduce failed circuit designs.

News

Microboard Case Study

Microboard Case Study: Streamlining Circuit Card Assembly Pre-Production with ScanCAD   “We wouldn’t be able to run with the top two complexity customers we have today without ScanCAD,” stated the...

read more

Charity: Water

Charity: Water Our team enjoys having the opportunity to give back to a handful of organizations that are mission-driven and making a difference in the lives of others. We are proud to support...

read more

Special Operations Warrior Foundation

Special Operations Warrior Foundation Giving Back and positively contributing to our world in a lasting and meaningful way is central to our work. Because of this, we support many amazing...

read more

ScanCAD Software Version 8.87 is ready!

ScanCAD Software Version 8.87 is ready! We have just put the final touches on our new software release and we are very excited to share it with you all! Software version 8.87 has over 60 software...

read more

Meet the SCI Team: Sharon

Meet the ScanCAD team in this series of blog posts. Get to know Sharon! Sharon, ScanCAD's Office Manager, started working at ScanCAD in 2016 after retiring from accounting in 2015.  When asked what...

read more

Neural Networks: Analog is back!

Let's face it, AI is the future of the electronics industry. The value of this tool is that it will allow for the automation of automation, giving mankind a new tool in our ever-growing toolbox. AI...

read more

Trade shows

ScanCAD participates in many trade shows during the year, whether in ScanCAD's booth or by way of our distributor/OEM.

DMC 2024
December 2-5, 2024
Austin, TX USA
ScanCAD Booth 122

IPC APEX 2025
March 18-20, 2025
Anaheim, CA USA
ScanCAD Booth 1700

News

Microboard Case Study

Microboard Case Study: Streamlining Circuit Card Assembly Pre-Production with ScanCAD   “We wouldn’t be able to run with the top two complexity customers we have today without ScanCAD,” stated the...

read more

Charity: Water

Charity: Water Our team enjoys having the opportunity to give back to a handful of organizations that are mission-driven and making a difference in the lives of others. We are proud to support...

read more

Special Operations Warrior Foundation

Special Operations Warrior Foundation Giving Back and positively contributing to our world in a lasting and meaningful way is central to our work. Because of this, we support many amazing...

read more

ScanCAD Software Version 8.87 is ready!

ScanCAD Software Version 8.87 is ready! We have just put the final touches on our new software release and we are very excited to share it with you all! Software version 8.87 has over 60 software...

read more

Meet the SCI Team: Sharon

Meet the ScanCAD team in this series of blog posts. Get to know Sharon! Sharon, ScanCAD's Office Manager, started working at ScanCAD in 2016 after retiring from accounting in 2015.  When asked what...

read more

Neural Networks: Analog is back!

Let's face it, AI is the future of the electronics industry. The value of this tool is that it will allow for the automation of automation, giving mankind a new tool in our ever-growing toolbox. AI...

read more

Trade shows

ScanCAD participates in many trade shows during the year, whether in ScanCAD's own booth or by way of our distributor/OEM.

Guadalajara Expo and Tech Forum
October 25 and 26, 2023
Chihuahua City, Mexico
EXPO GUADALAJARA
USM Reps Booth

TPCA Show
October 25-27, 2023
Taipei , Taiwan
Microsys Booth

PRODUCTRONICA 2023
November 14-17, 2023
Munich, Germany
GS Electronic Booth

DMC 2023
December 11-14, 2023
Music City Center
Nashville, Tennessee
Booth 314

APEX 2024
April 9-11, 2024
Anaheim Convention Center
Anaheim, California
Booth 3206

ScanCAD Gives Back

Giving back is an important part of our company vision. As a global company, bettering the lives of others is central to what makes us most excited. Because of this, ScanCAD gives a percentage of revenue to charities and mission-driven nonprofit organizations that employees are most passionate about supporting.

Privacy Policy

ScanCAD International Inc. is a corporate member of:

U.S. Partnership for Assured Electronics
Defense Electronics Consortium
The owner of this website has made a commitment to accessibility and inclusion, please report any problems that you encounter using the contact form on this website. This site uses the WP ADA Compliance Check plugin to enhance accessibility.