Stencil & Screen Inspection

Request More Information

ScanCAD has been supporting solder paste stencil and emulsion screen fabricators and users for over 20 years. We are the global leader in flexible, multi-purpose screen and stencil inspection systems. Our system captures calibrated high resolution images, overlays original CAD or Golden Part data and performs an automatic inspection to detect errors BEFORE production. By eliminating errors prior to production, we are able to significantly decrease costly rework and scrap

The ScanCAD system can inspect all types of stencils, screens and even the precision phototools used to create emulsion screens. Whether you are inspecting an incoming stencil or screen to ensure conformity, confirming all apertures were properly cleaned in between runs, or performing a periodic check to ensure wear is within tolerance; our systems are a critical component of process control.

ScanCAD Inspection systems are a critical component for process control.

Unique Niche

Independent verification of stencils and screens is mandatory for ensuring no bad parts are used in production.  Even one defective stencil or screen defect can be very costly due to scrap, rework or even product recall.  These systems can also be used as general purpose measurement & inspection systems for parts such as bare PCB’s, pallets, carriers, tooling, ceramics/LTCC, solder paste, glue, etc.

Unique Technology

Internally developed software coupled with our low-cost vision platform and NIST certified calibration equipment ensures that our system is a solution that is custom tailored for your application. Our hardware and software have been specifically designed to maintain an excellent price-performance ratio, maximize your ROI and provide a unique set of tools for effective and efficient inspection & measurement providing 100% traceability and SPC data for your ISO certification.

Unique Process

Over our thirty years in business, we have continuously improved our process to support cutting edge technology.  Our ability to inspect relative to both the fabrication data (eg. cut file for laser stencils) and the original design file (eg. PCB CAD file for stencils), as well as automatically compare directly against an actual part (eg. PCB) sets our system apart.  In addition, the same system can also generate fabrication data that exactly matches the substrate (eg. Creating stencil data for an existing PCB) which has been proven to reduce production defects.

A 43% reduction in solder paste defects can be achieved by simply adjusting stencil data to match a job lot of PCBs. Why compound process errors if you don’t have to?  It’s time to up-level your process.

A Case Study

A single missing capacitor aperture on a low cost solder paste stencil caused a massive, very costly automobile recall.  This defect was not caught by the stencil fabricator’s manual inspection method before the stencil was shipped.   Nor was it caught by the stencil user through their manual inbound inspection or by their electrical test after the board was assembled, since there just was enough solder on the HASL pad for the electrical test to pass.  The final product failed in the field after about 6 months due to vibration and temperature variation. All of this could have been avoided by simply checking the stencil with a ScanCAD automated stencil inspection system immediately prior to placing the stencil into production.

Quality issues are unpredictable and expensive. A low cost system combined with a five minute process can save an enormous amount of money, time, and energy in the long run.

Technical Specifications*

Scanner

  •  High-Resolution Color Flatbed Scanner, Size A3:(400/1000/1600/2000/2400/3200/4000/ 4800 dpi) Calibrated Accuracy: ± 0.001” (± 0.0254mm)
  •  A3-Scanning Bed Area: 11.7″ x 16.5″ (297mm x 419mm)
  • Multiple scans can be stitched together for a larger working area

    Computer**

    •  Multi Core Processor – 3GHz
    •  1TB 7200 RPM HD, 8-16 GB RAM
    •  CD/DVD ROM (For archive purposes)
    •  Flat Panel Monitor
    •  Ethernet Connection
    •  Windows 10 – 64-Bit
    •  2 available USB ports – USB2 or USB3

    **Recommended customer-supplied minimum PC requirements.

    Additional System Components

    •  Precision Glass NIST Calibration Grid
    •  ConvertPLUS CAM Software
    •  Work Instruction Software (WIS)
    •  Custom Transmissive Lighting Package
    •  Custom Workstation Desk
    •  Scanning Accessory Package

    The following are trademarks of the indicated companies: Gerber, Ucamco N.V.; Windows 10, Microsoft®;  ScanCAD™, ScanSTENCIL™, ScanINSPECT™, and ScanINSPECT VPI™ are trademarks of ScanCAD International, Inc. *All specifications and designs subject to change without notice.*

    News

    Special Operations Warrior Foundation

    Special Operations Warrior Foundation Giving Back and positively contributing to our world in a lasting and meaningful way is central to our work. Because of this, we support many amazing...

    read more

    ScanCAD Software Version 8.87 is ready!

    ScanCAD Software Version 8.87 is ready! We have just put the final touches on our new software release and we are very excited to share it with you all! Software version 8.87 has over 60 software...

    read more

    Meet the SCI Team: Sharon

    Meet the ScanCAD team in this series of blog posts. Get to know Sharon! Sharon, ScanCAD's Office Manager, started working at ScanCAD in 2016 after retiring from accounting in 2015.  When asked what...

    read more

    Neural Networks: Analog is back!

    Let's face it, AI is the future of the electronics industry. The value of this tool is that it will allow for the automation of automation, giving mankind a new tool in our ever-growing toolbox. AI...

    read more

    Trade shows

    ScanCAD participates in many trade shows during the year, whether in ScanCAD's own booth or by way of our distributor/OEM.

    SMTA Guadalajara Expo & Tech Forum
    September  11-12, 2024
    Guadalajara, Mexico
    ScanCAD/USM Reps  Booth 201

    DMC 2024
    December 2-5, 2024
    Austin, TX USA
    ScanCAD Booth 122

    News

    Special Operations Warrior Foundation

    Special Operations Warrior Foundation Giving Back and positively contributing to our world in a lasting and meaningful way is central to our work. Because of this, we support many amazing...

    read more

    ScanCAD Software Version 8.87 is ready!

    ScanCAD Software Version 8.87 is ready! We have just put the final touches on our new software release and we are very excited to share it with you all! Software version 8.87 has over 60 software...

    read more

    Meet the SCI Team: Sharon

    Meet the ScanCAD team in this series of blog posts. Get to know Sharon! Sharon, ScanCAD's Office Manager, started working at ScanCAD in 2016 after retiring from accounting in 2015.  When asked what...

    read more

    Neural Networks: Analog is back!

    Let's face it, AI is the future of the electronics industry. The value of this tool is that it will allow for the automation of automation, giving mankind a new tool in our ever-growing toolbox. AI...

    read more

    Trade shows

    ScanCAD participates in many trade shows during the year, whether in ScanCAD's own booth or by way of our distributor/OEM.

    Guadalajara Expo and Tech Forum
    October 25 and 26, 2023
    Chihuahua City, Mexico
    EXPO GUADALAJARA
    USM Reps Booth

    TPCA Show
    October 25-27, 2023
    Taipei , Taiwan
    Microsys Booth

    PRODUCTRONICA 2023
    November 14-17, 2023
    Munich, Germany
    GS Electronic Booth

    DMC 2023
    December 11-14, 2023
    Music City Center
    Nashville, Tennessee
    Booth 314

    APEX 2024
    April 9-11, 2024
    Anaheim Convention Center
    Anaheim, California
    Booth 3206

    ScanCAD Gives Back

    Giving back is an important part of our company vision. As a global company, bettering the lives of others is central to what makes us most excited. Because of this, ScanCAD gives a percentage of revenue to charities and mission-driven nonprofit organizations that employees are most passionate about supporting.

    Privacy Policy

    ScanCAD International Inc. is a corporate member of:

    U.S. Partnership for Assured Electronics
    Defense Electronics Consortium
    The owner of this website has made a commitment to accessibility and inclusion, please report any problems that you encounter using the contact form on this website. This site uses the WP ADA Compliance Check plugin to enhance accessibility.